Digital twins that predict contamination and maximize your fab's yield
Twinfab.ai fuses physics‑grade CFD, machine learning and real‑time sensor data to build a living digital twin of your cleanroom and filtration systems. Gain instant visibility, predictive insights and prescriptive control to stop contamination before it happens.
Currently piloting with select semiconductor fabs, filtration OEMs & advanced manufacturing leaders.The challenge: invisible contaminants destroy yield
Yield killers
Up to 50% of yield loss in advanced fabs stems from microscopic airborne molecules and particles. Even parts‑per‑billion contaminants cause millions in scrap and downtime.
Slow & reactive
Legacy tools—periodic audits, manual filter swaps and one‑off CFD studies—are too slow and require PhD‑level expertise. Sensor alarms only trigger after thresholds are breached.
Missed opportunity
The semiconductor cleanroom market exceeds $7B and is doubling by 2030. Yet adoption of predictive digital twins is under 10%, leaving billions of value untapped.
Our solution: an operational digital twin for cleanrooms
Hybrid physics + AI core
We train machine learning reduced‑order models on high‑fidelity CFD simulations to deliver contamination and airflow predictions in seconds rather than days.
Live sensor integration
Our platform synchronizes with SCADA, MES and IoT streams, generating AI‑powered virtual sensors to provide full spatial coverage and real‑time updates.
Predictive analytics
We forecast filter health, contamination excursions and airflow instabilities, delivering prescriptive recommendations before yield losses occur.
Scenario sandbox
Run what‑if simulations instantly. Test tool moves, airflow changes and filter failures. Make confident decisions with data‑driven predictions.
Market opportunity
Semiconductor cleanrooms and filtration systems represent an $8–10B market today, projected to reach $15B by 2030. The CHIPS Act and global fab expansions fuel demand for smart contamination control. Digital twin adoption is under 10%, creating a greenfield opportunity measured in hundreds of millions.
$7B+ Cleanroom spend
The semiconductor cleanroom market is expected to double by 2030 as fabs push to smaller nodes.
$1.5B Filtration segment
Filter manufacturers anticipate 9% CAGR through 2032, driven by yield‑critical upgrades.
Under 10% penetration
Fewer than 10% of fabs leverage digital twins for contamination. We lead the movement from reactive hardware to predictive software.
Value & benefits
Higher yield
Prevent contamination excursions and reduce yield loss by up to 50% through early detection and optimization.
Less downtime
Predict filter remaining useful life and proactively schedule maintenance to minimize unplanned downtime.
Lower energy
Simulate scenarios to safely reduce fan speeds and recirculation rates, cutting energy use while staying within spec.
Pricing & tiers
Filter Twin
$10k / mo- Unit‑level twin for filters & cells
- Localized predictions & dashboards
- Ideal for proof‑of‑concept pilots
Cleanroom Twin
$20k / mo- Zone‑level airflow & contamination twin
- Multi‑tool interactions
- Scaling after pilot success
Fab Twin
Custom- Fab‑wide airflow + AMC twin
- Custom ML models & integrations
- Multi‑fab enterprise deployment
Our mission & vision
We’re on a mission to revolutionize contamination control and predictive maintenance in semiconductor manufacturing. Our vision is a future where every fab runs defect‑free with real‑time digital intelligence powering every decision.
Innovation
We pioneer simulation science and AI to solve complex cleanroom challenges.
Reliability
We deliver accurate, validated predictions for mission‑critical operations.
Sustainability
We reduce waste and energy use for cost savings and environmental impact.
Traction & roadmap
MVP & pilots
Our MVP launches within 6 months. Initial pilot underway with a leading fab to validate predictions and ROI.
Growth milestones
Year 1: $0.5M ARR from pilots.
Year 3: $10M+ ARR from enterprise deployments.
Funding & team
We’re raising a $2M seed round to complete the product, secure pilots and assemble a world‑class engineering team.
Get in touch
Ready to learn how Twinfab.ai can transform your fab? Let’s talk contamination challenges, pilot opportunities or partnerships. Email us or follow our journey.